(1) What ever works for you.
(2)
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Is there a brake, or is my gearbox oil to thin? what gear lube should be used?
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No brake that I am aware of. The Transmission oil would be one of two. (A) SAE 30, or (B) Hytran
(3) SAE 30 is what is recommended. If you want to take it a step farther, Kohler recommends SAE30 "Low Ash" oil.
(4) Can't help you there.
(5) Only speculating, might be the PTO anti-rattle clips are missing.