Same
I am having the same exact problem. It’s almost as if the throttle cable does not have enough power to push the flange all the way out. I tried every configuration of springs and butterfly holes and screw adjustments. Only works if you push it far enough for main spring to lock into place.
Does any one have a diagram of the throttle flange area? I can not locate one anywhere to ensure all springs are correct. Could the springs be bad, even if they can hold tension when pushed to full throttle??
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