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  #1  
Old 11-19-2009, 06:16 PM
Yosemite Sam Yosemite Sam is offline
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Default More Makeshift Headlights
Cubs are pretty scarce around here, unless you are at my house or my brothers house, then they are pretty plentiful.

When looking for Cubs in these parts you pretty-much have to take what you can get and then "make" what you want out of them.

Almost none of the ones that I have found have headlights, so I usually have to fabricate my own. I was wanting some lights on my recently acquired 125. Along with some advice from grampascub (Thank you), I started out with a "blank" panel from a 107 that I parted out some time ago. I did some measuring, cut some holes, did a little bead blasting and painting and here's what I came up with.
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  #2  
Old 11-19-2009, 06:42 PM
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camarokidz28 camarokidz28 is offline
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Lookin good
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  #3  
Old 11-19-2009, 06:47 PM
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Yosemite Sam,

Nice job
How did you cut such nice holes in that thin of material ?
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  #4  
Old 11-19-2009, 09:43 PM
Yosemite Sam Yosemite Sam is offline
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I don't own a 4 1/2" hole saw, so I marked them with some dividers, drilled a 3/4" hole near the mark, and cut the circles with an air nibbler, then dressed them up with a 4 1/2" angle grinder. Not perfect but they didn't come out too bad.

Actually, I was kinda worried about the metal being too thick, I didn't know if the nibbler would cut it or not.
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  #5  
Old 11-19-2009, 10:18 PM
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Great job, YS! Your headlights look cool.
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  #6  
Old 11-19-2009, 10:27 PM
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Quote:
Originally Posted by Yosemite Sam View Post
I don't own a 4 1/2" hole saw, so I marked them with some dividers, drilled a 3/4" hole near the mark, and cut the circles with an air nibbler, then dressed them up with a 4 1/2" angle grinder. Not perfect but they didn't come out too bad.

Actually, I was kinda worried about the metal being too thick, I didn't know if the nibbler would cut it or not.
Well i think they came out really great
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  #7  
Old 11-20-2009, 10:13 AM
grampascub grampascub is offline
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Glad I could be of help,,they look nice!
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  #8  
Old 05-26-2011, 10:17 AM
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cubby123 cubby123 is offline
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Quote:
Originally Posted by Yosemite Sam View Post
Cubs are pretty scarce around here, unless you are at my house or my brothers house, then they are pretty plentiful.

When looking for Cubs in these parts you pretty-much have to take what you can get and then "make" what you want out of them.

Almost none of the ones that I have found have headlights, so I usually have to fabricate my own. I was wanting some lights on my recently acquired 125. Along with some advice from grampascub (Thank you), I started out with a "blank" panel from a 107 that I parted out some time ago. I did some measuring, cut some holes, did a little bead blasting and painting and here's what I came up with.
Hmm I acquired a 125 saturday and was thinking bout doing the same thing, cuz its got the solid headlight panel. I am thinking bout cutting some holes at my machine shop class at school. How did you mount the lights on the other side?
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  #9  
Old 05-26-2011, 10:30 AM
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Hmm I acquired a 125 saturday and was thinking bout doing the same thing, cuz its got the solid headlight panel. I am thinking bout cutting some holes at my machine shop class at school. How did you mount the lights on the other side?
Check out Kelly's cool custom light set up too...pretty sweet! ↓

http://www.onlycubcadets.net/forum/s...ad.php?t=10289

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Old 06-06-2011, 11:16 AM
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Originally Posted by TEET View Post
Check out Kelly's cool custom light set up too...pretty sweet! ↓

http://www.onlycubcadets.net/forum/s...ad.php?t=10289

Jeff (teet)
Heres what I ended up doing to mine, I cut two 4.030 holes to measurement and drilled two holes .500 out from the holes cut for the brackets and BOOM, there she is. Not too bad for an amateur machinist
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