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  #1  
Old 12-14-2010, 08:35 AM
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drhntrrmw drhntrrmw is offline
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Default Help needed with 100 carb rebuild

Hello all,

I am rebuilding the Carter carburator off my 100. In the process of tearing it down the small brass screws that hold the "butterfly" onto the throttle rod broke off.

I probably didn't explain this technically correct so if you need clarification or pictures let me know.

Thanks for all the help,
Rob

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Old 12-14-2010, 09:03 AM
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ljones ljones is offline
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drhntrrmw,
if they broke with threads still on the back then you need to file the remaining threads off so you can get the shaft out, then you need to drill them out and retap them if you want to reuse your old throtel shaft (they are size 3-48). You can also remove the old shaft and get a new throttel shaft kit but they are $35-$40.
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Old 12-14-2010, 09:37 AM
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Matt G. Matt G. is offline
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That is why you should carefully grind/file off the exposed threads on the screws before removing them. They are peened over at the factory so they don't vibrate loose. Never re-use them, either. They seem to yield when they are tightened properly. I don't think I've had more than one or two of them that didn't twist off when I tried to re-use them.
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Old 12-14-2010, 12:59 PM
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drhntrrmw drhntrrmw is offline
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Thanks for the help.

When putting it back together with new screws should lock-tite be use to keep them from coming loose?

I have the carb on my 122 that needs to be rebuild as well. Is it even necessary to take the throttle shaft out for a rebuild?
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Old 12-14-2010, 01:18 PM
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I use new screws with lockwashers and put a drop of blue loc-tite on the threads before installation. If the throttle shaft is loose in the carb, it must be removed to install the throttle shaft bushing.
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Old 12-15-2010, 08:42 AM
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drhntrrmw drhntrrmw is offline
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Smile

Is it necessary to screw out the brass seat that is up inside the stem that drops down into the bowl?

Thanks again for all the guidance, I'm there will be plenty more questions to come!
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